Why Manufacturers Are Moving to a Mobile-First Factory Floor
Transitioning to a mobile-first factory builds a more productive workforce, increases accuracy and product quality, reduces costs, and increases customer satisfaction.
My Cart
Retail changed forever this decade. Ecommerce demand skyrocketed, and physical stores had to adapt to stay competitive. Many stores hastily put systems into place to meet demand for online ordering, but fulfilling orders was a new process. With an industry in disruption, there weren't established best practices to follow. Retailers suddenly had to establish micro-fulfillment processes, including arranging for labor to pick orders, tracking inventory, packaging orders, and arranging for shipping or pickup at the store. And they had to accomplish it all while optimizing experiences and maximizing customer satisfaction.
Micro-fulfillment is a retail strategy that uses small spaces in a store or nearby facilities to quickly process online orders. Stores adopting this model handle fulfillment on their own rather than turning it over to a 3PL or other provider.
Retailers can fulfill online orders in any (or in all) of these ways:
BOPIS has become a common ecommerce fulfillment strategy. ElectroIQ reports that 87% of merchants offer BOPIS, and in 2025, it totaled 10.3% of all ecommerce revenue. It's an attractive option for customers since it allows them to save time by browsing online rather than going from store to store looking for the items they want and then knowing their orders are waiting for them when they arrive at the store, often within only a few hours. Additionally, because consumers pick up the orders, they avoid shipping costs.
In addition to meeting consumer demands, BOPIS has financial benefits for retailers. BOPIS doesn't require the cost of shipping or delivering orders. Furthermore, ElectroIQ reports that 67% of BOPIS shoppers purchase additional items when they come into the store, increasing order size and revenues.
Some customers prefer not to have to go into the store to pick up their orders. Curbside pickup allows shoppers to avoid walking through the rain or heat or to unbuckle children or pets so they can pick up their orders inside the store. And a store associate, not the customer, carries heavy items to the car. According to eMarketer, curbside pickup is not as popular as BOPIS, with 45.2% vs. 67% of consumers choosing this option. However, eMarketer has also found that some retailers and grocery stores find that this option is their customers' preferred method.
Retailers can expand their reach and ship orders to customers who live too far to travel to the store for pickup. With a ship-from-store model, the store fulfills orders directly rather than selling through a distribution center. This model allows customers to purchase one-of-a-kind items from the store's inventory and receive their items in the shortest time possible.
In-house delivery that enables same-day delivery is trending. Retailers with their own delivery forces can save costs related to working with third-party carriers or last-mile delivery services and also control the entire customer experience, enhanced by courteous drivers making accurate deliveries on time.
Retail technology that creates a comprehensive micro-fulfillment management system includes the following:
Radio-frequency identification (RFID) technology allows retailers to automatically track what's available, where it is, and when it's sold. It also enables faster cycle counting and real-time visibility so that inventory counts are always accurate for people shopping online and for employees picking items. With accurate, real-time inventory data, fulfillment processes are faster and more efficient, and customers have confidence that the items they've ordered are in stock.
Enterprise mobility gives frontline employees anytime, anywhere access to orders so they can fulfill orders efficiently and accurately. When retail employees collect data with barcode scanners or handheld computers as they pick orders, inventory data automatically updates, and retailers have real-time information on order fulfillment that they can share with customers.
Mobile POS devices allow associates to add items to the total and accept payment when a BOPIS or curbside customer arrives at the store. Today's solutions are capable of accepting a range of payment types, from credit and debit to mobile wallets and contactless cards, to give customers payment choice.
Organizing micro-fulfillment processes with barcode labels helps to ensure that vital information isn't lost during picking, packing, or shipping and helps to direct orders to the right customer at the right time. Retailers can also use labels to elevate brand recognition by adding their logos and professionally labeling packages.
An order management system provides retailers with a "brain" that manages micro-fulfillment. An order management system streamlines processes, automates processes, and provides insights by helping retailers accomplish several fulfillment tasks:
A key element of a micro-fulfillment solution is creating a connected ecosystem. Retailers will benefit from breaking down data silos and enabling seamless data sharing from the point of sale (POS) system, warehouse management system (WMS), and order management system to terminals and mobile devices that employees use on the front line. A solid, well-designed, and installed wireless or private 5G network keeps all systems connected and enables efficient workflows.
With ecommerce representing a growing share of retail sales, retailers need to offer online ordering and fulfillment to meet demand and stay competitive. However, retailers need to ensure they are implementing fulfillment processes that are most cost-effective, accurate, and efficient. Scaling across potentially hundreds of stores requires more than devices. Instead, it takes working with a partner that can design, deploy and support their solution from deep expertise in retail environments. Retailers also need a partner that can provide support services that maximize solution uptime with tailored wireless network design, ongoing managed network services, and lifecycle services for RFID and mobile devices.
Today's consumers demand the freedom to engage with retailers however it is most convenient, and they also demand order fulfillment that's transparent, accurate, and fast. These solutions make it possible, and Levata will ensure you implement the optimal solutions for your business. Contact us to learn more.
Transitioning to a mobile-first factory builds a more productive workforce, increases accuracy and product quality, reduces costs, and increases customer satisfaction.
Honeywell PSS devices remain available through Levata under Brady IPS. Learn what has changed and what stays the same for products and support.
Visit Levata in stand HT218 at the UK’s Hospitality Tech Expo 2026 to see self-service technology demonstrations that help hospitality businesses elevate guest experiences, streamline ordering and improve operational efficiency.