Zebra

Zebra DS457 Fixed-Mount Barcode Scanner 2D Imager, USB, RS232, IP54, Black

SKU: 

DS457-SR4U6S02AZW

Capture 1D, 2D, and direct part marks with the Zebra DS457 fixed-mount 2D imager, a compact black scanner kit with RS232 and USB connectivity, fast-pulse illumination, and IP54 sealing for high-volume hands-free scanning in space-constrained environments.
Description
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The Zebra DS457 Imager is a compact fixed‑mount barcode scanner engineered for hands‑free, embedded and point‑of‑service installations where space is limited but performance is essential. Designed to capture 1D, 2D and Direct Part Mark (DPM) codes — including PDF417, DataMatrix, QR Code and Aztec — the DS457 family supports retail checkout, self‑service kiosks, manufacturing lines, transportation sorting and security checkpoints. With a small footprint, robust IP54 sealing, up to 30‑inch drop resistance and fast decoding from a 752 x 480 imaging sensor, the DS457 delivers reliable, high‑throughput scanning and flexible system integration while minimizing downtime and installation complexity.

Key Features

  • Multi‑code capture: Reads 1D, 2D and DPM codes plus common symbologies (PDF417, DataMatrix, QR, Aztec) to support diverse workflows.
  • Compact fixed‑mount design: Small footprint and rigid construction make it ideal for kiosks, embedded stations and space‑constrained counters.
  • Flexible connectivity: Multiple interface options across variants — Serial/RS232, USB and YUN GUI — enable straightforward integration into existing systems.
  • Rugged deployment: IP54 ingress protection and 30‑inch drop resistance provide durability for industrial and retail environments.
  • Consistent, fast decoding: 752 x 480 imager and tuned decoding deliver accurate, rapid reads to keep throughput high and reduce rescans.

Specifications

  • Product Reference: Zebra DS457 Barcode Scanner
  • Product Name: Zebra DS457 Imager
  • Brand: Zebra
  • Category: Fixed Mount Scanners
  • Scan Capability: 1D, 2D, Direct Part Mark (DPM)
  • Supported Symbologies: PDF417, DataMatrix, QR Code, Aztec
  • Image Resolution: 752 x 480 pixels
  • Field of View (DS457‑SR): 39.6° (H) x 25.7° (V)
  • Field of View (DS457‑HD / DS457‑DP): 38.4° (H) x 24.9° (V)
  • Mounting Type / Form Factor: Fixed mount
  • Interfaces / Connectivity: Serial (RS232), USB, YUN GUI (varies by variant)
  • Ingress Protection Rating: IP54
  • Dimensions: 1.15 x 2.3 x 2.44 in (62 x 29.2 x 58.4 mm for some variants)
  • Operating Voltage: 5 VDC
  • Operating Current / Maximum: 450 mA
  • Operating Temperature Range: -4 to 122 °F
  • Drop Resistance: 30 in. (approx. 76 cm)
  • Color: Black (selected variants)

Main Features

  • Rugged: Industrial

  • IP Rating: IP54

  • Range: Short Range

  • Connection: USB

  • Scanner Capability: 1D, 2D

Technical Specifications
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Technical Information
Connectivity Technology Cable
Scanning Capability
  • 1D
  • 2D
Barcode Symbology Supported 1-D:
  • All major 1-D bar codes
2-D :
  • PDF417
  • DataMatrix
  • QR Code
  • Aztec
  • Composite Codes
  • MaxiCode
Postal :
  • US Postnet
  • US Planet
  • UK Postal
  • Australian Postal
  • Japan Postal
Scan Pattern Omni-directional
Scanner Range Standard Range
Field of View (Horizontal) 40°
Field of View (Vertical) 26°
Image Formats
  • JPEG
  • BMP
  • TIFF
Maximum Ambient Light 96900 lux
Drop Specification Withstands multiple 30 in./176 cm drops to concrete
Minimum Print Contrast 25%
Minimum Element Resolution (Code 39) 5 mil
Maximum Element Resolution (Code 39) 20 mil
Minimum Element Resolution (DataMatrix) 7.5 mil
Maximum Element Resolution (DataMatrix) 15 mil
Minimum Element Resolution (PDF417) 6.7 mil
Maximum Element Resolution (PDF417) 15 mil
Interfaces/Ports
Host Interface USB
Physical Characteristics
Form Factor Fixed Mount
Product Color Black
Height 1.2"
Width 2.4"
Length 2.3"
Weight (Approximate) 3.92 oz
Miscellaneous
Ingress Protection (IP) Rating IP54
Application/Usage
  • Retail
  • Manufacturing
  • Transportation
  • Industrial
Environmentally Friendly Yes
Warranty
Limited Warranty 3 Year
Documents
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Product document mod-ds457-zebra-readers-datasheet.pdf DS457-SR4U6S02AZW Product document mod-ds457-zebra-readers-quick-guide-1.pdf DS457-SR4U6S02AZW Product document mod-ds457-zebra-readers-user-manual.pdf DS457-SR4U6S02AZW Product document motorola-ds457.pdf DS457-SR4U6S02AZW Product document mod-ds457-zebra-readers-datasheet.pdf MOD-DS457 Product document mod-ds457-zebra-readers-quick-guide-1.pdf MOD-DS457 Product document mod-ds457-zebra-readers-user-manual.pdf MOD-DS457
FAQs
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What barcode types can the Zebra DS457 fixed mount scanner read?
The DS457 reads 1D, 2D, and Direct Part Mark (DPM) codes, with supported symbologies including PDF417, DataMatrix, QR Code, and Aztec.
What interfaces does the Zebra DS457 support for system integration?
The DS457 offers Serial (RS232), USB, and YUN GUI connectivity options, allowing integration into a range of existing point-of-service and industrial systems.
How durable is the Zebra DS457 for demanding deployment environments?
It carries an IP54 ingress protection rating for resistance to dust and water, and it withstands drops of up to 30 inches onto concrete, making it suitable for both retail and industrial settings.
What is the imaging sensor resolution on the Zebra DS457, and how does the field of view differ across variants?
The DS457 uses a 752 x 480 pixel imager. The DS457-SR has a field of view of 39.6° horizontal by 25.7° vertical, while the DS457-HD and DS457-DP share a field of view of 38.4° horizontal by 24.9° vertical.
What are the operating power requirements for the Zebra DS457?
The DS457 operates at 5 VDC with a maximum operating current of 450 mA.
In which industries or applications is the Zebra DS457 best suited?
The DS457 is designed for retail checkout, self-service kiosks, manufacturing lines, transportation sorting, and security checkpoints where hands-free, fixed-mount scanning in a compact footprint is required.